Some forum members asked me how I built my Trex to be quiet and stable.
Here it is,
To make it quiet, gear meshing and belt tension are important here.
Too tight amp draw too high, too loose - noisy. I use a small strip of news print to be my feeler gauge. Feed the strip between the gears u want to mesh, a good meshing is when the strip goes thru easily and the gear marks on the strip is very even. No mark or very faint - too much gap. The strip tears/cut - too tight. The gear mark not showing full height of the gear teeth- axis of shaft are not parallel.
Tail drive belt tension - some say as loose as possible as long as it doesn't slip. But I prefer to set the belt tension by pushing with an allen key on the belt near the tail drive pinion. It should go pass the center line with a light force. Too loose can cause the belt to slip and high wear.
Secondly, to make the bird stable, the control slides/moving parts must move smoothly. Slide/rock etc the moving parts must not bind at all. Binding will cause uneven control movement. One example of Trex is the washout hub, it binds all the time. The new ones comes with a brass insert. Very smooth.
Finally, balance the rotor blades with the head and balance the entire tail rotor. How to balance the entire head- remove all lower swash links, remove main gear and tilt the bird sideways, making sure the blades are straight and spin. If it is balance it should stop in any position. Add tape to the lighter blade if it is not balance. Do the same for the tail rotor.
Hopefully u guys are not bored!
Here it is,
To make it quiet, gear meshing and belt tension are important here.
Too tight amp draw too high, too loose - noisy. I use a small strip of news print to be my feeler gauge. Feed the strip between the gears u want to mesh, a good meshing is when the strip goes thru easily and the gear marks on the strip is very even. No mark or very faint - too much gap. The strip tears/cut - too tight. The gear mark not showing full height of the gear teeth- axis of shaft are not parallel.
Tail drive belt tension - some say as loose as possible as long as it doesn't slip. But I prefer to set the belt tension by pushing with an allen key on the belt near the tail drive pinion. It should go pass the center line with a light force. Too loose can cause the belt to slip and high wear.
Secondly, to make the bird stable, the control slides/moving parts must move smoothly. Slide/rock etc the moving parts must not bind at all. Binding will cause uneven control movement. One example of Trex is the washout hub, it binds all the time. The new ones comes with a brass insert. Very smooth.
Finally, balance the rotor blades with the head and balance the entire tail rotor. How to balance the entire head- remove all lower swash links, remove main gear and tilt the bird sideways, making sure the blades are straight and spin. If it is balance it should stop in any position. Add tape to the lighter blade if it is not balance. Do the same for the tail rotor.
Hopefully u guys are not bored!
I think u must gotten too much "nusiance" PM /call/sms and finally "cave in" to reveal this secret 
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