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    My new own-designed HLG

    After getting a superb thermal ride on my cheapo Chinese built Elf glider from Hi-start launch, I got the idea of hooking up a HLG or DLG on the Hi-start. The super lightweight and efficient designs of HLGs and DLGs should have no problem hooking up the lightest thermal and using Hi-starts shuold give them extra edge over thier original launching means.

    Since HLGs and DLGs are designed to be either javelined or side arm thrown, the airfoil need to be designed as such they are both efficient during the high speed heavy launches, and the ultra slow thermalling flight. Since my design will be mainly for hi-start, I do not need the latest cutting edge airfoils which are super thin and difficult to build. I strike a compromise for a practical structure and thermalling capabilities as very low speeds, and as such I chose the Selig 4083 airfoil.

    Purpose-built gliders are always designed from the wings instead of anything else and this one is no exception. I bought the thinnest CF strips with sufficient lengths from Jet hobby I can find, and planned to use them on TE. I also use 4mm x 1mm and 3mm x 1mm CF strips for main spar. The LE is 5/16" thick balsa and the ribs are of 1/16" balsa.

    The wing design is based on the Therminator HLG design, but deviated from the original 2-break polydehral. Instead, I kept the centre section straight, shortened the outer sections and added tip sections with further taper, that resembles a Schumman planform, and incorporated another set of polydehral. As such, the inboard polyhedral angles can be reduced and the overall polyhedral configuration should be more evenly distributed.

    To thin down the wing section of the tip sections, I simply skew the ribs progressively towards the outboard, and this I hope will delay the tip stalls during tight thermal turns.


    #2
    Great. I don't suppose we can have plans for this?
    "Always fly with a responsible attitude. You may think that flying low over other people’s heads is proof of your piloting skill; others know better. The real expert does not need to prove himself in such childish ways..." - the Multiplex Build Manual

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      #3
      The wing structures are kept strong by installing vertical grain 3/32" balsa shear webs between the upper and lower CF spars. This spreads the bending stresses on the wings and the structure is super stiff and strong , in terms of bending loads.

      The wings are covered with Oracover transparent blue and red.

      Comment


        #4
        Originally posted by Sunstorm
        Great. I don't suppose we can have plans for this?
        Sure, why not? I can send it to you if you want.

        Comment


          #5
          The fuselage is a simple wooden box. However, I designed this airframe mainly for hi-start launches, it means that there will be high tensile load from the bungee pull, across the fuselage pod and boom, expected just before the launch. For better grip, I always like to hold the airframe at the tail boom just behind the wings. If the joints are not strong enough, the pod could be ripped apart from the tail boom, or the towhook mount ripped off from the fuselage pod.

          As such, the fuselage side panels are lined with 1/64" plywood doubler, and all formers, which are attached to the wings and tailboom, are lined with either plywood or FG sheets and epoxied to the 1/64" plywood fuselage doubler. The whole 'strong box' will take all the stresses on the fuselage. The 1/8" plywood towhook mount is also epoxied onto this 'strong box'. The rest of the fuselage structre is of balsa sheets and block for aerodynamic smoothness and cosmetic means.

          The tail boom is simply a 8mm CF tube cut to length.

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            #6
            I covered the fuselage with film and built the V-tails from balsa strips. The V-tails are kept 110 degress apart and are covered with Oracover light transparent red. The assembly is epoxied to the CF tailboom with a little microballoons, and after aligning the V-tail with the wings, I epoxied the tailboom to the fuselage.

            The airframe now weighs 6 oz ( 170grammes ) empty, less radio,ballast and push pull wires. I'm targetting it to be around 10oz total.

            As for naming, since I fly this stuff mainly on PFW, there are always a lot of PFW 'Tai-Tai' names to choose from. With Jonathon's consent, I name this after............

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              #7
              Now comes the rigging. I glued down the 2 Airtechnic AT-90 servos in place and run the 2 piano wires inside the CF boom, along with thier nylon sheath. I fabricated 2 control horns from the scrap FG sheet I've made for my Pilatus B-4 earlier. I epoxied them on the ruddervator inbaord end and bent the push pull wires to engage them. Once I'm done with the rigging, I mixed a little 5 minute epoxy with a droplet of Tamiya black acrylic paint, once it has become thick enough, I use a toothpick and roll a droplet of it onto each end of the push-pull wires to form a stopper blob. With this method, I don't need to make Z-bends in tight areas like this.

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                #8
                At this point, the glider is ready to fly at 11oz total. With a total wing area of 372 sqin, the wingloading stands at 4.26oz/sqft. Light enough for most weak thermal. I'll go for test glide to determine the best CG location before finalising the towhook position.

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                  #9
                  Just came back after a series of hand launched flights. As I have expected, the wings do not have the torsional stiffness to go fast. Even with heavy hand launches, the wings' outboard section starts to flutter until the speed decays. However, when I javelin it skywards, the wings do not flutter as much and I can get better height. This means that if I were to hi-start it, I need the towhook to be much nearer the CG to go for steep climb rahter than fast and shallow climb. As such it may be able to be hi-start launched without the problem of flutter.

                  Once in air, the CG feels like spot on. However, this afternoon's wind condition is far too windy and turbulent for this feather. This bird although floats very well, it it obvious that it does not like wind. I was like flying it in washing machine and the turbulence threw it all over the place.I managed to creased one of the V-tail's leading edge during one bad landing and I need to repair it before doing any Hi-start.

                  There again, this bird floats very well and will stay in the air for long time in calm conditions. With this results, I will know what are the improvements to incorporate in the next design.

                  Comment


                    #10
                    Originally posted by joe yap
                    I covered the fuselage with film and built the V-tails from balsa strips. The V-tails are kept 110 degress apart and are covered with Oracover light transparent red. The assembly is epoxied to the CF tailboom with a little microballoons, and after aligning the V-tail with the wings, I epoxied the tailboom to the fuselage.

                    The airframe now weighs 6 oz ( 170grammes ) empty, less radio,ballast and push pull wires. I'm targetting it to be around 10oz total.

                    As for naming, since I fly this stuff mainly on PFW, there are always a lot of PFW 'Tai-Tai' names to choose from. With Jonathon's consent, I name this after............

                    Corina
                    Practice makes permanent. Perfect practice makes perfect.

                    Comment


                      #11
                      Originally posted by protyne
                      Corina
                      LOL!

                      No No should be Miss Corolla!
                      Stop looking for a gyro in my plane, they are all in the head.

                      Comment


                        #12
                        Today just tried Hi-start to no joy. The wings are simply too flimsy to take the speed accelearated by the bungee and the right outboard section got tore out after a series of violent flutter, during the Hi-start launch. The wings are repairable, but I'll discard it for a newer, stiffer design.

                        The fuselage is intact and again the previously damaged V-tail broken at athe same place again. I have since spliced the broken V-tail LE with plywood and hard balsa and should live to fly for another day.

                        As for now, I'm already starting to work on the new pair of wings. I'm planning to use the same planform and airfoil, but this time, the LE sections will have a foam core sheeted D-box to beef up.

                        Comment


                          #13
                          Nice work Joe! You is the man!
                          Punggol Field Walk - Precision Landing Required!

                          Comment


                            #14
                            Great work Joe !

                            I've a few questions:

                            1) Wingspan and length ?

                            2) Detachable wings ? ....how many pieces ?

                            I was digging around and was seriously considering ordering this ...then I got thinking that it'll probably be much more fun to design our own local gliders ! (and name them after the PFW ladies ! )

                            I read in the RCG BD threads and found a few Singaporeans with similar interests, I wonder if anyone of them actually built a BD and how it performed ?
                            Seriously running out of ...Storage space !

                            Comment


                              #15
                              Originally posted by Ghostfit
                              Great work Joe !

                              I've a few questions:

                              1) Wingspan and length ?

                              2) Detachable wings ? ....how many pieces ?

                              I was digging around and was seriously considering ordering this ...then I got thinking that it'll probably be much more fun to design our own local gliders ! (and name them after the PFW ladies ! )

                              I read in the RCG BD threads and found a few Singaporeans with similar interests, I wonder if anyone of them actually built a BD and how it performed ?
                              The wingspan is 60" and the overall fuselage + tail length is 36". The wing is one-piece as 1.5metre wings are still very much manageable even in small cars.

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