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    Precision Aerobatics Katana MX - Build Thread :hurray:

    Hi Folks,

    I have received my katana MX From Precision Aerobatics in short known As KMX and what a wonderful plane this is, just a treat to fly. Feels like a Giant Scale model.


    The Discussion thread on RCGroups is here,



    But i did not find a Build thread anywhere. Although very simple and straight to build like other PA models, i thought it would be worth sharing some info for anyone who is getting this for the first time.

    Please feel free to chime in with your suggestions and Build details.

    I am using complete IPAS setup as recommended by PA for this plane, Details can be found on there website.

    First Look at this plane and i can tell you i loved it. I own the PA ExtraMX, AddictionX, katana MD and Bandit (Still in box).

    Seems like there is quite a bit of improvement from the ExtraMX construction :-

    - The battery tray comes up unlike going down in my Extra MX this to me seems like is a big change to save the balsa near the LG area from shattering and breaking during those not so soft landings. ( The KMD has it this way). My Extra MX does have the cracks all around here over the period of time.
    - Loved the alignment of the motor box it fits just right on. In my case the holes for the center CF rod were there I just needed to tap and open them up.
    - The Landing gear Screws went right in without being a tight Fit at all and very easy loved the fitting unlike the KMD where the screws protruded out.
    - The Rudder wheel base has been properly cut out and I jut had to cut the covering a bit surprisingly seemed like the marking for creating the hole for rudder wheels were in place.
    - The wing CF rod went just right in without needing to be sanded.

    - Did not like the way the VG’s go in there, should be a better mechanism of getting the VG’s 1 out of the 3 VG’s did not line up the way. It was a little tricky to get them in place.
    - The cowling seems to be a tight fit and took me quite some time to get it aligned, I guess one should spend a little bit more time to get this one right or may be it was just my piece.

    - More to talk about as we move on keep reading .....

    The rest of the Fiber fusion is just perfect on the spot like other Models.

    Here we Go, The box should look something like the below pic , I opted for the Blue one as the color Scheme and visibility is Just Brilliant.
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    There is a nice video of what you can expect in the package, here.
    Just a quick peek at what comes inside the box and a look at what you get if you order the Bling Package.Katana MX Specifications:Wing Span: 57"Length: 56.34...


    My Pic does not show the Wings they were outside the box , But you will see them soon.

    I followed the manual Completely and i recommend any one who is starting the build to first go through the manual thoroughly, You will not repent that you spent the extra time reading this manual. it is very thorough and nicely written. 1.)

    1. Start by Cutting the Coverings as suggested in the manual

    I did the Servo bays in the wings and the rest of the fuselage.

    [BTIP:- If you use the hot paper clip mentioned in the manual you will get a very nice clean cut, Since i did not have the paper clip i used my Hobby Xacto Knife and heated the tip of the knife for doing the cuts the result is seen below [/B]


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    Just did Some Dry Fitting of the parts to see how the plane Looks and ensure the parts Fit Well.

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    2. Start by Putting in the Aileron Servo and creating the Push rods

    Coolest part of the Wings are the pre-hinged ailerons, no messing around with attaching the ailerons they come pre attached.

    You may need to sand down the Servo bays a little bit if you are using the recommended 5085MG servos from hitec. Do not use Brute Force as this may dislodge the Servo bays. Just use your Dremel or any other similar machine to sand it down slowly.

    For the Push rods i did the V shaped Etches so that it will hold the epoxy well. Be careful with the cuts as you may end up Cutting too much and hence destroying the CF pushrod.

    One thing you Should do Is ensure that you have masking tape on the Ailerons and Securely aligned to the Wings, then measure the Pushrod length properly.

    Once the Servo's are in I would like to check for centering, it is good if could visually setup the Servo arms to 90 Degrees (use Subtrim) in the build thereby giving you the little room for error and using Subtrimming later on.

    This will help to get the Correct Physical geometry for the setup and i have seen it needs much less subtrimming later on.

    I was able to get Perfect Geometry with the setup mentioned in the manual.

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    As can be seen here after i got the Servos and the Pushrod all in place for both the ailerons there is very minimal need for subtrim.
    I was surprised to see perfect alignment on one of the wings and hence was getting the correct throw for 3D.

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    If you were unable to get this straight use Subtrim.

    3.Moving on to the Fuselage now, Connecting the Elevator

    The elevator comes Pre-hinged to the Horizontal Stab on one side, I just measured the right throw i needed (55 Degrees) to be precise. I opted for a couple more degrees to offset for any errors. (Especially while Sealing the Hinge gap.)

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    Ensure that you have Cut the balsa wedge and that the Horizontal Stab Goes well in to the Fuselage, Use sandpaper to sand down if the Fit is too tight, DO NOT USE FORCE .

    In my case i saw a few mm Warp/Misalignment of the Elevator section to the Wing Tube.

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    Just sanded down a little bit from one side and it was Fixed, got the perfect alignment. Ensure that you have this setup correctly.

    Then use CA and Hinge the elevator to the Horizontal Stab, Seal the Hinge gap with the supplied Covering. I like to Keep the same Color Scheme, Use a Sharpie if you have Too much of white color gap left.

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    Use 30 mins Epoxy on the Stab to join it to the Fuselage , i prefer to use the 30Min Zpoxy for this purpose.You May use the masking tape to hold the Stab securely as mentioned in the manual. The final Product looked like this.

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    So far So good. Ensure the balsa wedge is Put in Place and you can color it up.

    4. Now Time to attach the Rudder

    Start by putting in the Wheel, the Good part is that once you are able to cut the openings then drill the Hole, i found it pre-marked once you open up the covering. Use 30 mins Epoxy and set it aside as below. I Let the Epoxy go excess a little bit,

    Check the fitting, Click image for larger version

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    Once the assembly is complete then Hinge the rudder to the Vertical Stab and Seal the hinge Gap, Ensure you have maximum Deflection on both sides. This is how mine looked like.

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    #2
    More Pics of the tail Section....

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    5.Get the Wheels and Landing Gear out


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    The wheel assembly is very easy. I used WD40 to get a clear and lubricated for the Screws in the LG area, Doing this for the first time its a good idea to use a lubricant like WD40 it rocks and works very well on metal surface.



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    Once this assembly is complete next up will be the Motor Box ..... to be continued.

    Comment


      #3
      Thanks for the post, Captain Amit. Very nice built and nevertheless, a beautiful plane.

      A suspension tail gear system my add little more weight, but definitely worth the use for harrier landings.

      One cent.

      Comment


        #4
        6. Motor Assembly

        First off Ensure you have Put the fiber cloth on the bottom edge of the motor box ( See pic below) Ensure that the distance from the Motor bolt hole is maintained to minimum of 2mm ( as mentioned in the manual)
        I use Zpoxy 30 min epoxy for this purpose, you may use methylated thinner to thin the epoxy and soak it up first then apply this to the motor box and coat it with epoxy, Put it aside to dry.

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        Once ready do a dry fitting of the motor box with the CF rods , In my case the holes for the center CF Pin that hooks the fuselage and motor box together were locked, Just one tap with a sharp knife and it was open.

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        Some people like to soak the motor box in wood glue, i like it to be epoxied using 30 mins epoxy thinned with alcohol. After the motor box is joined. You may do it at this stage also, be careful not to go all the way to the edge as it will still need to be connected to the bulkhead.

        Once you see that the motor box is flush with the bulkhead and the CF pins are going in well start to epoxy the fitting . If the motor box is not soaked with epoxy/wood glue then do it now. This will ensure that the motor box survives the power of Thrust 50 motor in those heavy 3D maneuvers.

        Connect the CF Support wedges to the motor box and use a clamp to secure them while drying. Once dry the motor box is ready.

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        At this point you may also want to sand down a little bit of the left edge of the motor box this is to ensure the Cowl fits properly.

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        Comment


          #5
          Thanks jeff , Good idea .. Hope Shaun is seeing this post and takes that feedback. Most likely this tail wheel arrangement is to save up on weight i guess.

          Comment


            #6
            7. Putting in Elevator and Rudder Servo's

            if the servos are not going in just sand down a little bit on the edges DO NOT USE FORCE.

            Just as the aileron pushrods prepare the Pushrods for Rudder and Elevator. use Sub trim to get proper centering before connecting the pushrods. Once you are happy with the centering of the servo's and pushrods line up properly for a correct geometry, put the relevant screws and you are good to go. I was able to get a perfect geometry for this setup by using subtrim and centering the servo arms first. Pics below.
            This also gave me maximum throw in both directions. 55 degrees for elevator and Rudder hitting the edges of elevator.


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            With al the surfaces connected, i removed the masking tape holding the elevator and Rudder. and moving up to the motor and ESC connections next.

            Comment


              #7
              8. Motor and ESC Connection

              Do a dry fit of the Motor and ESC on the Motor Cage. I chose to connect the ESC on the side instead of bottom of the Motor Cage.

              Once you get the ESC placement then stick the Air scoops in place. I used Double sided tapes instead of CA as it becomes easy to remove in future.
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              Next up will be cowling

              Comment


                #8
                Thanks

                Thanks Amit for the link, Like I said, my Katana has to wait out for a quarter till i finish CARF YAK and a GW Edge 26 CC . For your NIB Bandit, here is the build thread, I love PA too, have an Addiction, Addiction X, Bandit & KMX

                Here is my Unboxed KMX

                Comment


                  #9
                  Thanks rcpilot .... Good luck with your build.... I am sure it will come out Well .....

                  Comment


                    #10
                    9. Cowling and Finishing

                    So fitting the Cowling took me a bit of time, Take your time and don't rush it. ensure you have optimum clearance between the Cowl and the back plate ( or prop adaptor ) based on what you are using. Since i had bought the bling pack. I opted to put the CF Spinner (Definitely increases the look of the plane by many fold).

                    As mentioned in the manual take out your masking tape attach the cowl and mark the point for drilling. before drilling ensure you are happy with the gap between the cowl and the back plate of the spinner. As you can see i have just the right gap that i could get.


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                    Move on to the Wheel pants and the VG's. I am using the CF Wheel pants that came with the Bling Pack.

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                    Adding the VG's needs some good eyesight, follow the instructions from the manual, Cut out the holes that are visible first on the wings, Dry fit the Vg's to ensure it fits. Then take a sharp long Needle or a Flat CF strip about 1 MM think and about 3 MM width. and mark the other side of the VG's that is hidden beneath the covering. I used a Flat CF Strip.
                    Use Epoxy instead of CA to glue the VG's. Mine looked like this after installation.

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                      #11
                      10. There should always be balance in life, CG time

                      It's time to balance the place and i usually use my Great planes CG machine for good results and precision. I went with the CG of 123.5mm as mentioned in the manual for a balance between 3D and precision.

                      The batteries went all the way to the front touching the Firewall and this baby was ready for flight. You can do the decals the way you like, use the manual illustrations as a guide.

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                      KMX ready to take on the sky........ 3D time.



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                        #12
                        Some Pics of the maiden and the PA katana Family, For those who may be looking to buy the KMD or the KMX. This plane is the best so far that i have flown. Just crawls to slowness and you can take a nap. LoL

                        Will post some videos soon.

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